Anodising
aluminium is the process of forming an absorptive layer of
hard transparent oxide on the surface of the metal which
can then accept dye. This is achieved by passing an electric
current through the metal in a solution of sulphuric acid.
For practical reasons I do not anodise the metal myself
and I buy pre-anodised sheet from a company that produce
the material for industry.
The process begins at home in my basement where sheets of
pre-anodised aluminium are cut into smaller pieces (approximately
A5 size) and then submerged in baths of special aluminium
dye, which is heated to between 40 and 60 degrees celsius.
Using only four colours of dye I am able to achieve infinite
colour ways by dipping into one dye after another any number
of times, thoroughly rinsing the metal in between. Effectively
I am building up layers of transparent colour but without
contaminating each dye. I am currently using a 'dip dye'
technique to achieve a subtle fade evenly across the metal,
which is difficult and often unsuccessful resulting in a
lot of waste material. Afterwards the metal is steamed for
half an hour to seal the the pours in the oxide and fix the
colour permanently.
The dyed sheets of metal are then brought to the workshop
where the repeated shapes are cut out by hand or using blanking
tools. The edge of each piece is then carefully filed and
sanded until smooth, always taking care not to damage the
anodised surface. Holes are then marked out and drilled before
being finished using a burr tool. Each piece is curved with
an acrylic former that pushes the metal into a block of contained
urethane rubber using a fly press or hydraulic press.
The pieces are then arranged into colour order according
to the gradient before being assembled using silver links.
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